車間焊煙除塵設備知識介紹
車間焊煙除塵器設備，中間式焊煙除塵設備是對于焊煙工位比較多，工藝流程聯(lián)接密切，多工藝流程混和生產(chǎn)加工，且車間內(nèi)部相對性較為復雜的工作狀況而制定的。關鍵功用是對在多工藝流程協(xié)同工作中的歷程中形成的有危害固態(tài)顆粒物和有害氣體開展消化吸收并徹底凈化，防止使之進到實際操作職工的吸氣區(qū)，進而從源頭上防止了實際操作職工在運行時對本身身心健康導致的傷害。
The workshop welding smoke dust collector equipment and the intermediate welding smoke dust collector equipment are designed for the work conditions with multiple welding smoke workstations, close process connections, mixed production and processing of multiple process flows, and relatively complex internal relativity in the workshop. The key function is to digest, absorb, and thoroughly purify harmful solid particles and gases formed in the process of collaborative work in multiple process flows, preventing them from entering the inhalation area of actual operators, and thus preventing harm to their physical and mental health during operation from the source.
電焊焊接車間除塵器設備是對電焊焊接工作中定位點多，必須節(jié)約項目投資*好的有機廢氣處理方法，因為是選用集中化管路開展粉塵搜集，在做到凈化高效率的與此同時，并讓房間內(nèi)干凈整潔美觀大方。多工位有機廢氣凈化系統(tǒng)軟件適用汽車企業(yè)、車子生產(chǎn)廠、船廠、海運集裝箱、機械加工制造、機械設備制造等生產(chǎn)廠等大中型鉚焊車間。
The dust collector equipment in the welding workshop is an organic waste gas treatment method that has multiple positioning points in welding work and must save project investment. It uses centralized pipelines to collect dust, achieving high purification efficiency while keeping the room clean, tidy, and beautiful. The multi station organic waste gas purification system software is suitable for large and medium-sized riveting and welding workshops such as automobile enterprises, vehicle manufacturers, shipyards, shipping containers, mechanical processing and manufacturing, and mechanical equipment manufacturing.
電焊焊接車間除塵器設備，也叫集中型有機廢氣凈化器。在車間內(nèi)鋪裝管路，每一個電焊焊接源都配有吸氣臂或集氣罩，便捷開展根源除塵。
Dust collector equipment in the welding workshop, also known as centralized organic waste gas purifier. Lay pipelines in the workshop, and each welding source is equipped with an suction arm or a collection hood, making it convenient to carry out root cause dust removal.
1、集氣罩適用大工位的焊煙凈化工作中，而且有益于工位固定不動的焊煙搜集；
1. The gas collection hood is suitable for welding smoke purification work in large workstations, and is beneficial for collecting welding smoke in fixed workstations;
2、吸氣臂適用小工位的焊煙凈化工作中，可靈便調(diào)整吸氣臂的具體位置和視角來達到搜集焊煙規(guī)定。適用電焊焊接點較靈便的工作狀況。
2. The suction arm is suitable for welding smoke purification at small workstations, and the specific position and perspective of the suction arm can be easily adjusted to meet the requirements for collecting welding smoke. Suitable for working conditions where welding points are more flexible.
車間焊煙除塵器設備焊煙收集方法
Welding smoke collection method for workshop welding smoke dust collector equipment
1、吸氣臂捕獲方法
1. Aspiration arm capture method
吸氣臂的框架類似人的胳膊，根據(jù)減振桿和磨擦片的功效，吸氣胳膊可以在吸氣臂長短范疇內(nèi)的室內(nèi)空間內(nèi)懸浮。在吸氣罩的位子上設計方案了與眾不同的轉(zhuǎn)動組織，確保了吸氣罩可以根據(jù)隨意方向指向電焊焊接部位。吸氣罩根據(jù)液體設計方案和氣旋仿真模擬，使吸氣臂可以最很多和較大區(qū)域的捕獲電焊焊接操作過程中形成的粉塵。
The framework of the inhalation arm is similar to that of a human arm. Based on the effectiveness of the shock absorber and friction plate, the inhalation arm can be suspended in the indoor space within the range of the length of the inhalation arm. A unique rotating structure has been designed on the position of the suction hood, ensuring that the suction hood can point towards the welding area in any direction. According to the liquid design scheme and cyclone simulation, the suction hood allows the suction arm to capture the dust formed during welding operations in the largest and most extensive areas.
吸氣臂的表層為耐熱的塑料軟管，直徑為φ140-160，里襯剛絲。一方面可以避免火苗濺出燒傷塑料軟管，與此同時塑料軟管構造又確保了吸氣臂的挪動靈便，不被負壓力吸扁。每根吸氣臂的設計方案總流量通常為1,200m3/h，吸氣罩坐落于電焊焊接部位上邊的250-300mm高。
The surface of the suction arm is a heat-resistant plastic hose with a diameter of 140-160, lined with steel wire. On the one hand, it can prevent flames from splashing out and burning the plastic hose, while at the same time, the structure of the plastic hose ensures the flexible movement of the suction arm, which is not flattened by negative pressure. The total flow rate of each suction arm design scheme is usually 1200m3/h, and the suction hood is located 250-300mm high above the welding area.
吸氣臂的安裝，務必安裝在墻面上或是是在路面上安裝支撐柱的方式。
The installation of the suction arm must be done on the wall or on the road by installing support columns.
應用領域：
Application field:
吸氣臂的吸風機規(guī)格為φ150-170，合適解決焊接長短不超過100mm的電焊焊接，職工電焊焊接部位固定不動的狀況。焊接工藝合適手工電弧焊、CO2氣體保護焊、MAG焊、MIG焊。
The specification of the suction fan for the suction arm is 150-170, which is suitable for solving the problem of welding with a welding length not exceeding 100mm, and the fixed position of the welding part for workers. The welding process is suitable for manual arc welding, CO2 gas shielded welding, MAG welding, and MIG welding.
2、頂吸罩
2. Top suction hood
頂吸罩為了更好地可以徹底捕獲在一個工位上形成的隨意煙塵，其規(guī)格為設計方案成遮蓋產(chǎn)品工件全部的電焊焊接部位，頂吸罩的外觀為四凌臺形，每一面與路面的交角不小于45°，為了防止橫著氣旋的影響，通常會在吸氣罩的側(cè)面掛檔弧簾。
In order to better capture the random smoke and dust formed on a workstation, the specifications of the top suction hood are designed to cover all the welding parts of the product workpiece. The appearance of the top suction hood is a four sided platform shape, and the intersection angle between each side and the road surface is not less than 45 °. To prevent the influence of horizontal cyclones, a gear arc curtain is usually hung on the side of the suction hood.
頂吸罩適用電焊焊接部位固定不動，電焊焊接部位較多的狀況，職工可以在吸氣罩遮蓋的范疇內(nèi)隨意的電焊焊接，造成的有機廢氣都可以成功的捕獲，做到很高的捕獲高效率。
The top suction hood is suitable for fixed welding positions. In situations where there are many welding positions, employees can freely weld within the scope covered by the suction hood, and the organic waste gas generated can be successfully captured, achieving high capture efficiency.
3、頂吸板
3. Top suction plate
頂吸板的捕獲基本原理類似頂吸罩，二者的差異取決于，頂吸板為單面構造，選用了氣旋模擬仿真軟件詳盡的仿真模擬了其自然通風全過程，選用環(huán)形吸水口的構造，改頂吸罩的雙層構造為單面構造，合理的降低了頂吸罩的凈重，降低了頂吸罩的工作壓力損害，與此同時頂吸板的外表也遠超頂吸罩。
The basic principle of capturing the top suction plate is similar to that of the top suction cover. The difference between the two depends on the fact that the top suction plate is a single-sided structure, and a cyclone simulation software was used to simulate the entire natural ventilation process in detail. The circular suction port structure was selected, and the double-layer structure of the top suction cover was changed to a single-sided structure, which reasonably reduces the net weight of the top suction cover and reduces the working pressure damage of the top suction cover. At the same time, the appearance of the top suction plate is far superior to the top suction cover.
依據(jù)當場工位是多少及布局狀況可采用挪動單機版凈化和多工位集中化凈化系統(tǒng)軟件。多工位集中化凈化：每一個工焊煙根據(jù)焊煙捕獲設備（吸氣臂、頂吸罩、頂吸板等）捕獲后，通過通風風管送進凈化服務器，煙塵經(jīng)凈化后排進空氣。
According to the number of workstations on site and the layout status, mobile single machine version purification and multi workstation centralized purification system software can be used. Multi station centralized purification: After each welding smoke is captured by welding smoke capture equipment (suction arm, top suction hood, top suction plate, etc.), it is sent to the purification server through ventilation ducts, and the smoke and dust are purified before entering the air.
電焊焊接凈化核心一般均采用集中化凈化系統(tǒng)軟件，其工位布局比標準齊整，每一個工位中間選用裝修隔斷分隔，工位焊煙根據(jù)一定長短的吸氣臂，采用負壓力消化吸收方法，有機廢氣根據(jù)吸氣臂、管道大小頭等，最終經(jīng)濾筒凈化器凈化后高處排出。這類方法從根源上立即抽走有危害電焊焊接濃煙，進而做到維護實際操作員工的目地。
The purification core of electric welding generally adopts centralized purification system software, and its workstation layout is more neat than the standard. Each workstation is separated by decoration partitions in the middle. The welding smoke at the workstation is digested and absorbed under negative pressure based on a certain length of suction arm. Organic waste gas is finally purified by a filter cartridge purifier and discharged from high places according to the suction arm, pipeline size, etc. This type of method immediately removes harmful welding smoke from the root, thereby achieving the goal of maintaining the actual operation of employees.
焊煙除塵器設備又叫集中型焊煙凈化系統(tǒng)軟件是一套通用性焊煙凈化系統(tǒng)軟件，適用工位較多的生產(chǎn)加工生產(chǎn)制造工作狀況。集中型焊煙凈化系統(tǒng)軟件應用性強，達到絕大多數(shù)工作狀況的焊煙凈化要求，構造美觀大方，節(jié)省室內(nèi)空間。
Welding smoke dust collector equipment, also known as centralized welding smoke purification system software, is a universal welding smoke purification system software that is suitable for production, processing, and manufacturing work with multiple workstations. The centralized welding smoke purification system software has strong applicability, meeting the welding smoke purification requirements of the vast majority of working conditions, with a beautiful and elegant structure, and saving indoor space.
電焊焊接集中化粉塵凈化系統(tǒng)軟件由吸塵風機、凈化服務器、自動控制系統(tǒng)、除塵管道、凈化零配件、除塵實際操作部件組成。
The centralized dust purification system software for electric welding consists of a suction fan, a purification server, an automatic control system, dust removal pipelines, purification spare parts, and actual dust removal operating components.
吸塵風機和凈化服務器依據(jù)顧客車間當場自然環(huán)境而定，實際包含除塵管道管道通徑、管路長短；系統(tǒng)軟件是多少總數(shù)與此同時實際操作；所吸原材料目標物理學、有機化學特性；服務器和系統(tǒng)軟件所處自然環(huán)境等各種要素。
The vacuum cleaner and purification server are determined based on the natural environment of the customer's workshop on site, including the actual diameter and length of the dust removal pipeline; What is the total number of system software and the actual operation at the same time; The target physical and organic chemical properties of the absorbed raw materials; Various factors such as the natural environment in which servers and system software are located.
車間焊煙除塵器設備工作內(nèi)容
Job responsibilities of welding smoke dust collector equipment in the workshop
車間造成的有機廢氣由收集設備一瞬間收集搜集后，經(jīng)選用漸變色管經(jīng)式（目地是均衡管道尾端風力排風量）的主管進到除塵設備，粉塵在除塵設備內(nèi)被高效率凈化濾件阻截凈化，細顆粒物在離心風機負壓力的作用下粘附在濾件兩側(cè)，脈沖電磁閥在操縱儀的控制下，每過一定時間，全自動系統(tǒng)對濾件由里至外開展反吹風除灰，反吹風全過程中細顆粒物掉入料倉內(nèi)搜集，料倉內(nèi)累積到一定量的細顆粒物后，必須運輸解決。在離心風機的效果下，凈化后的合格汽體由煙筒排出來。
The organic waste gas generated in the workshop is collected by the collection equipment in an instant, and then enters the dust removal equipment through the main pipe of the gradient color tube (aimed at balancing the wind exhaust volume at the end of the pipeline). The dust is intercepted and purified by the high-efficiency purification filter in the dust removal equipment. Fine particles adhere to both sides of the filter under the negative pressure of the centrifugal fan. Under the control of the operator, the pulse electromagnetic valve is operated. After a certain period of time, the fully automatic system carries out reverse blowing dust removal from the inside out of the filter. During the reverse blowing process, fine particles fall into the silo for collection. After a certain amount of fine particles accumulate in the silo, they must be transported and solved. Under the effect of a centrifugal fan, the purified qualified vapor is discharged from the chimney.
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